Industrial Pump Controller PCBA
Industrial Pump Controller PCBA – Smart Industrial Pump Control Board | Source Factory Direct | Customization & Wholesale Available
Our Industrial Pump Controller PCBA supports motor drive from 0.75kW to 315kW (star‑delta, soft‑starter, or variable frequency) and implements closed‑loop control modes such as constant pressure, constant flow, and constant level control. It integrates multiple protections including overload, phase loss, dry‑run, no‑load, over‑voltage, and under‑voltage. Optional RS485, Ethernet, 4G, or Wi‑Fi modules support Modbus RTU/TCP, Profinet, and other industrial protocols for remote monitoring and cloud data integration. As a source factory with complete R&D and manufacturing capabilities, we offer both standardized PCBA solutions for wholesale customers to quickly select and in‑depth customization – including motor power matching, sensor type selection, PID parameter tuning, communication protocols, PCB dimensions, and interface definitions, all can be customized as required. Whether you are an OEM/ODM manufacturer, pump brand owner, or system integrator, choosing our Industrial Pump Controller PCBA gives you factory‑direct cost‑effective products, stable lead times, and flexible customization services.
Product core features
Wide‑Range Motor Drive & Soft Start/Stop
●Supports three‑phase asynchronous motors (star‑delta, auto‑transformer, or soft‑starter) and variable frequency motors (V/F or vector control), covering power range 0.75‑315kW.
●Integrated soft start and soft stop reduce water hammer and mechanical shock, extending pump and pipeline life.
●Optional built‑in bypass contactor for energy savings.
01
High‑Precision Closed‑Loop Control & PID Regulation
●Supports 4‑20mA/0‑10V input from pressure, flow, and level transmitters for constant pressure water supply, constant flow transfer, and constant level control.
●Built‑in PID controller with customizable P, I, D parameters – fast response, steady‑state accuracy ±0.5%.
●Optional dual‑loop PID (e.g., cascade control of pressure and flow).
02
Multiple Protections & Fault Diagnosis
●Integrated protection against over‑current, short circuit, phase loss, phase imbalance, overload, dry‑run (no‑load), and under‑load.
●Over‑voltage, under‑voltage, over‑temperature, and freeze protection (low‑temperature auto‑circulation).
●Fault self‑diagnosis: sensor open/short circuit, communication failure, motor stall, etc. Fault codes displayed on LED digital tube or via relay alarm output.
●Flame‑retardant PCBA (V‑0 rating), compliant with CE/UL safety standards.
03
Remote Communication & Industrial Networking
●Standard RS485 interface with Modbus RTU protocol for connection to PLC, HMI, or SCADA.
●Optional Ethernet, 4G, GPS, Wi‑Fi modules supporting Modbus TCP, MQTT, OPC UA – easy cloud integration.
●Mobile APP remote monitoring: real‑time view of pressure/flow/current/frequency, start/stop control, parameter adjustment, and fault push notifications.
04
Intelligent Energy Saving & Multi‑Pump Coordination
●Built‑intelligent sleep/wake logic: automatically adjusts speed or starts/stops based on water demand, saving energy by >30%.
●Supports multi‑pump coordination (up to 6 pumps) with cyclic soft‑start, master/standby rotation, and automatic activation of backup pump(s).
●Optional timer‑based rotation to prevent uneven wear from prolonged single‑pump operation.
●Low standby power (<2W), full functional aging test.
05
Applicable scenarios
Municipal and industrial water treatment
Used in precise control of water intake pumps, pressure pumps, circulation pumps and dosing pumps in water plants and sewage treatment plants to ensure water quality and treatment efficiency.
01
Industrial production process
Process pumps, metering pumps, and transfer pumps used in chemical, pharmaceutical, food and beverage industries to achieve precise flow, pressure and proportion control to meet stringent process requirements.
02
HVAC system and building automation
Control the refrigeration pump, cooling pump, and hot water circulation pump of the central air-conditioning system to achieve variable flow operation of the system and achieve the best balance of comfort and energy efficiency.
03
Agricultural irrigation and water conservancy projects
Used for water pump control of large-scale sprinkler irrigation and drip irrigation systems to achieve on-demand irrigation, zoned rotation irrigation and remote management to improve water resource utilization efficiency.
04
Energy and mining
Used in key occasions such as oil field water injection pumps, mine drainage pumps, thermal power plant cooling water circulation pumps, etc. to ensure safe, continuous and efficient operation.
05
Customized services
We have strong customized development capabilities to meet the special needs of different industries and projects:
Hardware Customization
Motor drive matching: Customize power rating (0.75‑315kW), start method (star‑delta, soft‑starter, VFD), V/F or vector control, carrier frequency, acceleration/deceleration times.
Sensor inputs: Customize number of analog inputs (2‑8 channels), support 4‑20mA/0‑10V/PT100/thermocouple; number of digital I/O customizable.
Power supply & protection: Customize control board supply voltage (220V/380V AC or 24V DC), over‑current/overload thresholds, dry‑run protection delay.
PCB size & interface: Customize board shape, dimensions, terminal positions, and pin definitions (motor control, sensor, communication, I/O connectors).
Protection level: Optional conformal coating (moisture/salt/mould resistant) or potting for harsh industrial environments.
Software & Logic Customization
PID algorithm: Customize P, I, D parameter ranges, setpoint adjustment method (panel/remote/communication), linear scaling table.
Multi‑pump coordination: Customize number of pumps in coordination (2‑6), rotation period, and standby pump activation conditions.
Sleep & wake logic: Customize sleep pressure threshold, wake‑up delay, and zero‑flow detection sensitivity.
Communication protocol: Support customization of Modbus RTU/TCP, Profinet, EtherNet/IP, CANopen, BACnet, and can connect to private cloud platforms.
APP & HMI: Customize dedicated APP interface, function menus, and HMI display content (current, voltage, frequency, fault logs, etc.).
Appearance & Brand Customization
Control panel / remote control appearance: Customize housing material, button/touch layout, silk‑screen logo, display style (LED/LCD/TFT).
PCBA marking: Print customer brand code, model number, certification marks for OEM/ODM private labeling.
Packaging & manual: Customize color box, multi‑language manual, certificate.
Certification support: Assist with customized samples and documentation for CE, FCC, RoHS, ETL, UL, ATEX, etc.
parameters
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Industrial Pump Controller PCBA--- (GYB1001) |
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Operating Volt |
176 - 264 |
V |
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Operating Current |
5-15 |
A |
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Operating Temprature |
-20 - 60 |
℃ |
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Operating Life |
30000 |
H |
|
Communication Protocol |
WIFI/RS485 |
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structure size |
160*120*30 |
mm |
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Tree-Proof Feature |
WaterProof |
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Founction Feature |
1. BLDC with FOC control |
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Application Scenarios |
Home/Business |
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Area Certification |
CE RoHS REACH FCC UL ETL PSE RCM UKCA | |
Comprehensive technical support
1. Solution consultation and selection support
Provide professional technical consultation services to assist customers in completing system analysis, product selection, solution design and electrical drawing review to ensure optimal configuration.
2. Full-process development and debugging support
Provide detailed technical documentation, development tool kits, communication protocol stacks and simulation test environments. For complex applications, engineers can be dispatched to provide on-site installation guidance, parameter debugging and system joint debugging services.
3. Full life cycle service guarantee
Establish a quick-response customer support system to provide remote fault diagnosis, rapid supply of spare parts, regular maintenance training and software upgrade services to ensure long-term stable operation of customer systems.
Professional industrial pump controller manufacturer
1. Deep expertise in fluid control technology
We have long been focused on the field of fluid equipment drive and control. We have a deep understanding of pump load characteristics, system process requirements and industry application difficulties, and have accumulated rich project experience and core technologies.
2. Strict quality and reliability management
From R&D and design, supply chain management to production and manufacturing, testing and verification, implement a world-class full-process quality management system. The products have passed a number of domestic and foreign authoritative certifications to ensure absolute reliability and durability in critical industrial applications.
3. Trustworthy solution partner
We position ourselves as a value creation partner that goes beyond traditional suppliers. With our deep technical foundation, flexible customization capabilities, reliable product delivery and professional technical services, we are committed to working closely with customers to jointly address challenges, optimize system performance, reduce life cycle costs, and drive the intelligent and sustainable development of the process industry.
Why Choose Us
Quality ,Production Equipment &Test/Packaging Capabilities :
The company has ISO19001, ISO14001, China National High-tech Enterprise, China National Specialty New Enterprise qualifications; it has 30+ patents; the company's products comply with certifications from various countries around the world, such as: UL, CE, FCCID, IC, CB, ETL, ROHS, REACH, CP65; The company's products are exported to various large supermarkets in North America and Europe, such as: The homedepot, LOWE'S, Walmart, IKEA, Amazon, Costco.
DIP Equipment:
Reflow peak soldering machines: 8 units
Panasonic RL 132 vertical plug‑in machine: 1 unit
Panasonic AVK horizontal plug‑in machine: 1 unit
Daily capacity: 50,000 units/day
Monthly capacity: 1.2 million units/month
Assembly, Test & Packaging Lines:
Assembly/test/packaging lines: 8 lines
PCBA/module test lines: 10 lines (for Wi‑Fi/BT/IR/sensor modules)
Wireless test equipment: 50 units (IQ series and CMW series)
Through fully in‑house production and strict testing, we ensure consistent quality for every built-in ceiling fan remote control. Whether you need standard wholesale products or customized PCBA, our factory‑direct advantages deliver reliable, cost‑effective controller solutions.
Welcome to visit our factory and discuss wholesale cooperation or customization development.
R&D Team & Testing Center:
Team size: 50+ R&D and related staff. 70% are senior engineers with over 10 years of experience, covering hardware, RF, embedded software, cloud platform, and APP development.
Key positions: 1 ID engineer, 1 structural engineer, 8 hardware engineers, 2 RF engineers, 10 embedded software engineers, 3 cloud & APP engineers, 8 test engineers, 2 design quality engineers, 4 project managers, 3 product managers.
R&D assets: Fixed assets of R&D equipment exceed USD 2 million.
Testing center: Shenzhen R&D and Testing Center covers 2,000 sqm, equipped with a complete range of testing equipment and professional testers. It includes dedicated labs: Hardware Single Board Testing, RF Testing, Environmental Reliability Testing, Temperature Rise Testing, Functional Testing, Mechanical Reliability Testing, Packaging Reliability Testing, Optical Testing, Noise Reduction Testing, Safety Compliance Testing, EMC Testing, and Aging Testing.
With this complete R&D and testing system, we can quickly respond to customization requests and ensure every built-in ceiling fan remote control is fully validated before wholesale shipment.
Manufacturing Facility & Production Capacity:
Factory park: Located in Tangxia, Dongguan, Guangdong, China. The industrial park covers 20,000 sqm, with a factory building area of 40,000 sqm, a production office building of 4,000 sqm, and canteen & accommodation of 5,000 sqm.
Production lines: 15 high‑speed dual‑track SMT lines, 6 DIP lines, 2 auto‑insertion lines, 6 single‑board PCBA test lines, and 6 assembly/test/packaging lines.
Capacity: Monthly PCBA capacity of 1 million units; monthly finished product (assembly & test) capacity of 800,000 units.
Manufacturing equipment assets: Fixed assets exceed USD 7 million.
As a direct factory, we guarantee stable lead times for wholesale customers and support flexible scheduling for small to medium customization orders.
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