BLDC Sewing Controller PCBA
the core control system of intelligent sewing equipment
Our professionally developed sewing controller has become the "smart brain" of various industrial sewing equipment with its excellent motion control accuracy and intelligent sewing management capabilities. The controller uses advanced motor drive algorithms and real-time operating systems to achieve precise control of needle position positioning, sewing speed adjustment, pattern sewing and other functions. Whether it is basic straight-line sewing or complex pattern embroidery, our controller can ensure the precise placement of each stitch, while greatly improving the stability and efficiency of equipment operation. We are committed to providing high-performance, high-reliability standard products and deeply customized solutions to industrial sewing equipment manufacturers to help the sewing industry achieve intelligent upgrades.
Product features
Precise needle position control technology
It adopts high-precision encoder feedback and servo control algorithm to achieve needle positioning accuracy of ±0.5 degrees to ensure the stability of sewing quality.
01
Intelligent sewing speed adaptive adjustment
Equipped with automatic speed adjustment function, the sewing speed can be automatically adjusted according to the thickness of the sewing material to achieve optimal sewing results under different working conditions.
02
Multiple fault self-diagnosis protection
Integrate all-round protection mechanisms such as wire break detection, overheating protection, overload protection, and motor stall detection to monitor the operating status of the equipment in real time.
03
Rich pattern storage capabilities
It supports up to 100 preset sewing patterns, and can quickly import new patterns through a USB flash drive to meet diverse sewing needs.
04
Energy-saving and efficient operation design
Adopting an efficient power conversion solution, the standby power consumption is less than 5W, saving more than 25% energy compared with traditional control systems.
05
Applicable scenarios
Garment processing production line
It is suitable for assembly line production of various clothing enterprises, providing stable and reliable sewing control and ensuring mass production quality.
Home textile manufacturing
Provide precise control for sewing home textiles such as bedding, curtains, sofa covers, etc. to ensure beautiful and firm seams.
Sewing of special materials
It meets the special needs of sewing thick materials such as leather, canvas, and composite materials, and provides stronger power output and stability.
Customized services
1. Hardware configuration customization
Motor power, sensor interface, operation panel specifications and communication module configuration can be customized according to needs.
2. Software function customization
Supports special sewing algorithms, special pattern design, multi-language interface and docking development with production line management systems.
3. Structural installation customization
Provides a variety of installation methods and protection level options to adapt to the internal structure and usage environment of different equipment.
Technical support
1. Professional solution design
Provide complete control system solution design, including hardware selection, system configuration and control strategy optimization.
2. Full implementation guidance
Provide detailed installation guidance and debugging support to ensure that the equipment is put into normal operation quickly.
3. Continuous service guarantee
Establish equipment operation files and provide remote diagnosis, regular maintenance and rapid fault response services.
Parameter
|
GF001(YB1101) |
||
|
Operating Volt |
100-240 |
V |
|
Operating Current |
10A |
A |
|
Operating Temprature |
-20 - 60 |
℃ |
|
Operating Life |
50000H |
H |
|
Communication Protocol |
WIFI |
|
|
Structure size |
150*150*30 |
mm |
|
Tree-Proof Feature |
Moisture-proof and waterproof |
|
|
Founction Feature |
1. BLDC frequency conversion control |
|
|
Application Scenarios |
Industrial/Commercial |
|
|
Area Certification |
IC FCC FCCID UL CE CB ETL |
|
Why Choose Us
Quality:
The company has ISO19001, ISO14001, China National High-tech Enterprise, China National Specialty New Enterprise qualifications; it has 30+ patents; the company's products comply with certifications from various countries around the world, such as: UL, CE, FCCID, IC, CB, ETL, ROHS, REACH, CP65; The company's products are exported to various large supermarkets in North America and Europe, such as: The homedepot, LOWE'S, Walmart, IKEA, Amazon, Costco.
R&D:
The R&D base is located in Bantian Street, Shenzhen, Guangdong, China, with a construction area of 2,000 square meters. It has 50+ R&D personnel in software, hardware, testing, certification, structure, etc., and R&D equipment with fixed assets exceeding 10 million yuan; the R&D team has core technologies in AIOT, electrical control, and power management.
Factory:
The production base is located in Tangxia Town, Dongguan, Guangdong, China, covering an area of 25,000 square meters, a manufacturing workshop construction area of 20,000 square meters, 800+ production employees, equipment fixed assets exceeding 100 million yuan, 15 SMT high-speed double-track lines, 6 DIP lines, 10 single board test lines, and 10 finished product assembly test package lines.
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