Industrial Fan Controller PCBA
Industrial Fan Controller PCBA – Smart Industrial Fan Control Board | Source Factory Direct | Customization & Wholesale Available
Our Industrial Fan Controller PCBA supports motor drive from 0.75kW to 315kW (star‑delta, VFD, or EC) and implements control modes such as constant air volume, constant static pressure, and constant speed. It integrates multiple protections including overload, phase loss, over‑voltage, under‑voltage, excessive vibration, and bearing over‑temperature. Optional RS485, Ethernet, 4G, or Wi‑Fi modules support Modbus RTU/TCP, BACnet, Profinet, and other industrial protocols for remote monitoring, interlock control, and cloud data uploading. As a source factory with complete R&D and manufacturing capabilities, we offer both standardized PCBA solutions for wholesale customers to quickly select and in‑depth customization – including motor power matching, sensor type selection, PID parameter tuning, communication protocols, PCB dimensions, and interface definitions, all can be customized as required. Whether you are an OEM/ODM manufacturer, fan brand owner, or system integrator, choosing our Industrial Fan Controller PCBA gives you factory‑direct cost‑effective products, stable lead times, and flexible customization services.
Product core features
Efficient Motor Drive & Speed Control
●Supports three‑phase asynchronous motors (star‑delta, soft‑starter, VFD) or EC fans (0‑10V/PWM control), covering power range 0.75‑315kW.
●Integrated V/F or vector control – wide speed range, high torque at low speeds, suitable for variable air volume systems.
●Optional soft start and soft stop to reduce grid impact and mechanical stress.
01
High‑Precision Air Volume/Pressure Closed‑Loop Control
●Supports 4‑20mA/0‑10V input from air pressure, air velocity, or air volume sensors for constant static pressure, constant air volume, or constant speed control.
●Built‑in PID controller with customizable P, I, D parameters – steady‑state accuracy ±1%, response time ≤2 seconds.
●Optional dual PID setpoint switching (e.g., different pressure setpoints for day/night).
02
Intelligent Protection & Condition Monitoring
●Integrated protection against over‑current, short circuit, phase loss, phase imbalance, overload, and under‑load.
●Optional vibration sensor interface (4‑20mA/IEPE) for real‑time fan bearing vibration monitoring – automatic alarm/shut‑off when threshold exceeded.
●Integrated motor bearing and winding temperature detection (PT100/thermocouple) with over‑temperature protection.
●Fault self‑diagnosis: sensor open, communication failure, motor phase loss, etc. – fault codes displayed via LEDs or relay output.
03
Remote Communication & Integrated Networking
●Standard RS485 interface with Modbus RTU protocol for connection to BAS (building automation) or factory DCS.
●Optional Ethernet, 4G, Wi‑Fi, LoRa modules supporting Modbus TCP, MQTT, OPC UA for cloud monitoring and big‑data analysis.
●Mobile APP remote monitoring: real‑time view of air pressure, speed, current, energy consumption; remote start/stop, speed adjustment, pressure/air volume setpoint setting.
04
Energy‑Saving Operation & Multi‑Interlock
●Built‑in PID sleep/wake logic: automatically reduces speed or stops when no air demand – saves 20‑40% energy.
●Supports interlocking with fire dampers, air valves, dust collectors, and fire alarm systems (dry contact inputs/outputs).
●Optional timer‑based rotation (for multi‑fan systems) and automatic switchover to standby fan on fault.
●Flame‑retardant PCBA (V‑0 rating), compliant with CE/UL safety standards.
05
Applicable scenarios
Factory workshop and factory ventilation
Comprehensive ventilation or local exhaust system used in casting, welding, chemical and other workshops to ensure the air quality and safety of the working environment.
01
Mine and tunnel ventilation
Used in mine main fans, local fans and long tunnel ventilation systems to achieve remote centralized control, on-demand air volume adjustment and safety interlocking.
02
HVAC and building energy saving
As an intelligent driving unit for fan coil units, cooling tower fans, and supply and exhaust fans in air conditioning systems of large commercial buildings and data centers, it can optimize system energy efficiency.
03
Environmental protection and waste gas treatment
Control the induced draft fans and blowers in waste gas treatment facilities (such as scrubbers, dust collectors, RTO/RCO) to ensure treatment efficiency and stable operation of the system.
04
Boilers and industrial kilns
Used for precise control of boiler blowers and induced draft fans to ensure combustion efficiency and safety.
05
Customized services
In order to respond to the special needs of different industries and applications, we provide comprehensive customized development and production services:
Hardware Customization
Motor drive matching: Customize power rating (0.75‑315kW), start method (star‑delta, soft‑starter, VFD), control mode (V/F/vector), acceleration/deceleration times.
Sensor inputs: Customize number of analog inputs (2‑8 channels), support 4‑20mA/0‑10V/PT100/thermocouple/IEPE vibration; number of digital I/O customizable.
Power supply & protection: Customize control board supply voltage (220V/380V AC or 24V DC), over‑current/overload thresholds, vibration alarm limits, temperature protection values.
PCB size & interface: Customize board shape, dimensions, terminal positions, and pin definitions (motor control, sensor, communication, I/O connectors).
Protection level: Optional conformal coating (moisture/salt/mould resistant) for harsh industrial environments.
Software & Logic Customization
PID algorithm: Customize P, I, D parameter ranges, setpoint source (panel/remote/communication), air volume/pressure linear scaling table.
Interlock logic: Customize interlock delay and action logic with fire dampers, air valves, and fire alarm signals.
Energy‑saving strategy: Customize sleep/wake thresholds, zero‑flow detection sensitivity, low‑speed run time.
Communication protocol: Support customization of Modbus RTU/TCP, BACnet, Profinet, EtherNet/IP, CANopen, and can connect to private cloud platforms.
APP & HMI: Customize dedicated APP interface, function menus, and HMI display content (air pressure, speed, energy consumption, fault logs, etc.).
Appearance & Brand Customization
Control panel / remote control appearance: Customize housing material, button/touch layout, silk‑screen logo, display style (LED/LCD/TFT).
PCBA marking: Print customer brand code, model number, certification marks for OEM/ODM private labeling.
Packaging & manual: Customize color box, multi‑language manual, certificate.
Certification support: Assist with customized samples and documentation for CE, FCC, RoHS, ETL, UL, etc.
parameters
|
Industrial Fan Controller PCBA---(GYFS1001) |
||
|
Operating Volt |
176 - 264 |
V |
|
Operating Current |
5-15 |
A |
|
Operating Temprature |
-20 - 60 |
℃ |
|
Operating Life |
30000 |
H |
|
Communication Protocol |
WIFI/RS485 |
|
|
structure size |
160*120*30 |
mm |
|
Tree-Proof Feature |
WaterProof |
|
|
Founction Feature |
1. BLDC with FOC control |
|
|
Application Scenarios |
Home/Business |
|
|
Area Certification |
CE RoHS REACH FCC UL ETL PSE RCM UKCA | |
Comprehensive technical support
1. Professional solution design and selection support
Technical engineers provide early solution consultation, product selection and electrical drawing review support to ensure that the controller, fan and system are perfectly matched.
2. Complete development and debugging resources
Provide detailed product technical manuals, electrical installation guides, communication protocol libraries, debugging software and simulation test tools, and can provide on-site debugging support for complex projects.
3. Full life cycle service
Establish a rapid response mechanism from installation guidance, remote fault diagnosis to spare parts supply. For strategic customers or major projects, regular maintenance training and system health inspection services are provided.
Professional industrial fan controller manufacturer
1. Profound industrial drive technology foundation
We have long been focused on the field of industrial motor drive and control, and have core technologies and rich practical experience in the research of load characteristics of fans and pumps, efficient energy-saving algorithms and industrial reliability design.
2. Strict quality and reliability assurance
Implement a full-process, high-standard quality control system from design verification, supply chain management to large-scale production. The products have passed multiple international and domestic certifications to ensure long-term trouble-free operation in harsh industrial environments.
3. Customer value-oriented partner
We are not only a supplier of controllers, but also your reliable power control solution partner. We are committed to working closely with customers through innovative technologies, reliable products, in-depth customization capabilities and professional services to jointly address challenges, improve equipment performance and system value, and drive an intelligent and green future in the industrial field.
Why Choose Us
Quality ,Production Equipment &Test/Packaging Capabilities :
The company has ISO19001, ISO14001, China National High-tech Enterprise, China National Specialty New Enterprise qualifications; it has 30+ patents; the company's products comply with certifications from various countries around the world, such as: UL, CE, FCCID, IC, CB, ETL, ROHS, REACH, CP65; The company's products are exported to various large supermarkets in North America and Europe, such as: The homedepot, LOWE'S, Walmart, IKEA, Amazon, Costco.
DIP Equipment:
Reflow peak soldering machines: 8 units
Panasonic RL 132 vertical plug‑in machine: 1 unit
Panasonic AVK horizontal plug‑in machine: 1 unit
Daily capacity: 50,000 units/day
Monthly capacity: 1.2 million units/month
Assembly, Test & Packaging Lines:
Assembly/test/packaging lines: 8 lines
PCBA/module test lines: 10 lines (for Wi‑Fi/BT/IR/sensor modules)
Wireless test equipment: 50 units (IQ series and CMW series)
Through fully in‑house production and strict testing, we ensure consistent quality for every built-in ceiling fan remote control. Whether you need standard wholesale products or customized PCBA, our factory‑direct advantages deliver reliable, cost‑effective controller solutions.
Welcome to visit our factory and discuss wholesale cooperation or customization development.
R&D:
Team size: 50+ R&D and related staff. 70% are senior engineers with over 10 years of experience, covering hardware, RF, embedded software, cloud platform, and APP development.
Key positions: 1 ID engineer, 1 structural engineer, 8 hardware engineers, 2 RF engineers, 10 embedded software engineers, 3 cloud & APP engineers, 8 test engineers, 2 design quality engineers, 4 project managers, 3 product managers.
R&D assets: Fixed assets of R&D equipment exceed USD 2 million.
Testing center: Shenzhen R&D and Testing Center covers 2,000 sqm, equipped with a complete range of testing equipment and professional testers. It includes dedicated labs: Hardware Single Board Testing, RF Testing, Environmental Reliability Testing, Temperature Rise Testing, Functional Testing, Mechanical Reliability Testing, Packaging Reliability Testing, Optical Testing, Noise Reduction Testing, Safety Compliance Testing, EMC Testing, and Aging Testing.
With this complete R&D and testing system, we can quickly respond to customization requests and ensure every built-in ceiling fan remote control is fully validated before wholesale shipment.
Manufacturing Facility & Production Capacity:
Factory park: Located in Tangxia, Dongguan, Guangdong, China. The industrial park covers 20,000 sqm, with a factory building area of 40,000 sqm, a production office building of 4,000 sqm, and canteen & accommodation of 5,000 sqm.
Production lines: 15 high‑speed dual‑track SMT lines, 6 DIP lines, 2 auto‑insertion lines, 6 single‑board PCBA test lines, and 6 assembly/test/packaging lines.
Capacity: Monthly PCBA capacity of 1 million units; monthly finished product (assembly & test) capacity of 800,000 units.
Manufacturing equipment assets: Fixed assets exceed USD 7 million.
As a direct factory, we guarantee stable lead times for wholesale customers and support flexible scheduling for small to medium customization orders.
Hot Tags: industrial fan controller PCBA, China industrial fan controller PCBA manufacturers, suppliers, factory, BLDC Commercial Smoothie Machine PCBA, BLDC Sewing Controller PCBA, BLDC Water Pump Controller PCBA, Industrial Fan Controller PCBA, Industrial Pump Controller PCBA, industrial sewing machines Controller
You Might Also Like
Send Inquiry