Patrol Robot Controller Board
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Patrol Robot Controller Board

This product is a smart control board PCBA specially designed for patrol robots (yard/security patrol robots). It adopts a highly integrated multi‑core single‑chip solution, combining dual‑wheel motor drive (differential steering), multi‑sensor fusion (LiDAR, ultrasonic, IMU, GPS/RTK), path planning and obstacle avoidance algorithms, wireless communication (4G/Wi‑Fi/Bluetooth), and intelligent charging management on a compact circuit board that can be directly built into household/commercial yard patrol robots, security inspection robots, and similar products.
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Product Introduction

Patrol Robot Controller PCBA – Smart Patrol Robot Control Board | Source Factory Direct | Customization & Wholesale Available

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Our Patrol Robot Controller PCBA supports dual‑channel BLDC hub motors (or DC geared motors) with FOC drive, achieving high‑precision speed and steering control. It integrates multiple sensor interfaces for LiDAR, vision cameras, infrared detection, rain/light sensors, etc., and includes SLAM and auto‑recharging algorithms. Optional 4G modules enable remote monitoring and cloud command. As a source factory with complete R&D and manufacturing capabilities, we offer both standardized PCBA solutions for wholesale customers to quickly select and in‑depth customization – including motor parameter matching, sensor selection, navigation algorithms, wireless protocols, PCB dimensions, and interface definitions, all can be customized as required. Whether you are an OEM/ODM manufacturer, brand owner, or wholesaler/distributor, choosing our Patrol Robot Controller PCBA gives you factory‑direct cost‑effective products, stable lead times, and flexible customization services.

Product features

 

High‑Precision Dual‑Motor Differential Drive

●Supports dual‑channel BLDC or DC geared motors with FOC vector control for smooth start, closed‑loop speed control, and precise steering.

●Maximum drive current up to 30A (continuous) / 60A (peak) – suitable for grass, slopes, and other complex terrains.

●Built‑in electronic differential algorithm enables in‑place turns and curved cruising, with path tracking accuracy ≤5 cm.

01

Multi‑Sensor Fusion & Environmental Perception

●Integrated LiDAR or ultrasonic array interface for 360° obstacle detection and avoidance.

●Supports RTK‑GPS/BeiDou high‑precision positioning (cm‑level), combined with IMU (gyroscope + accelerometer) for inertial navigation and attitude stabilisation.

●Optional vision camera (for human/pet recognition), rain sensor, and light sensor for weather‑adaptive patrolling.

02

Intelligent Path Planning & Auto‑Recharging

●Built‑in SLAM algorithm (supports grid maps or topological maps) for yard map construction, path planning, and dynamic re‑planning.

●Supports auto‑recharging: automatically returns to the charging station when battery is low; docking accuracy ±5 mm; automatically resumes patrol after charging.

●Configurable electronic fences and restricted zones – patrol areas can be drawn via APP.

 

03

Multiple Safety Protections & Remote Control

●Integrated motor over‑current, over‑temperature, stall protection; interfaces for cliff sensors (infrared/ultrasonic).

●Supports emergency stop (physical stop switch or remote emergency stop); automatic power‑off on tip‑over.

●Optional 4G/Wi‑Fi modules enable real‑time video/map viewing via APP, remote drive, patrol schedule setting, and alarm push notifications (intrusion, abnormal movement, etc.).

04

Low‑Power Management & Power System

●Integrated lithium battery charge/discharge management (supports 7‑14 series cells) with balancing, over‑charge/over‑discharge protection; max charge current 10A.

●Built‑in DC‑DC multiple voltage outputs (5V/12V/19V) to power external devices (sensors, LiDAR, cameras, etc.).

●Standby power <0.5W; patrol operating power intelligently adjusted according to load to extend battery life.

05

Applicable scenarios

 

Home and villa courtyard security

As an important part of home intelligent security, it realizes 24-hour automated patrolling of courtyards, stranger intrusion detection and real-time alarms to protect the safety of private residences.

Park and factory perimeter patrols

Suitable for schools, industrial parks, logistics warehouses and other scenarios. Regular and fixed-point patrols of the perimeter can replace part of the manpower, improve security efficiency and reduce management costs.

Monitoring of high-end communities and public green spaces

Automated inspections in public areas such as communities and parks, with both safety monitoring and environmental monitoring (such as fire warning) functions, to build smart city nodes.

Customized services

 

We provide in-depth software and hardware customization services to meet the unique positioning and functional requirements of your products:

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1.Hardware Customization

 

Motor drive matching: Supports BLDC hub motors / DC geared motors for power ratings (50W‑500W per wheel); current limit and PWM frequency customizable.

Sensor selection: Optional LiDAR, ultrasonic, infrared cliff sensors, RTK‑GPS/IMU modules, camera interfaces (MIPI/USB), rain/light sensors.

Power system: Customize battery series count (7‑14S), charge current, peripheral supply voltage and power.

PCB size & interface: Customize board shape, dimensions, terminal positions, and pin definitions (motor drive, sensors, communication, charging, debug interfaces).

Protection level: Optional moisture/dust protection (IP54‑IP67) coating or fully sealed treatment.

 

2.Software & Algorithm Customization

 

SLAM algorithm: Customize map resolution, mapping range, path planning strategy (A*/Dijkstra), and dynamic obstacle avoidance sensitivity.

Patrol modes: Customize scheduled patrol, random patrol, key‑area patrol; multiple electronic fences configurable.

Safety logic: Customize cliff detection threshold, collision sensitivity, and acceleration threshold for emergency stop.

Wireless protocol: Support customization of 4G, Wi‑Fi, LoRa, Zigbee, and can connect to private cloud or third‑party security platforms.

APP & voice: Customize dedicated APP interface, function menus, and voice command sets (e.g., "start patrol", "return to charge").

 

3.Appearance & Brand Customization

 

Control panel / remote control appearance: Customize housing material, button layout, silk‑screen logo, indicator style.

PCBA marking: Print customer brand code, model number, certification marks for OEM/ODM private labeling.

Packaging & manual: Customize color box, multi‑language manual, certificate.

Certification support: Assist with customized samples and documentation for CE, FCC, RoHS, ETL, UL, etc.

Technical support

 

We are committed to providing full-cycle professional technical support from concept to mass production:

1.Full-process collaboration in system engineering

From solution selection, hardware debugging, algorithm adaptation to complete machine testing, we provide one-on-one support from a team of senior engineers to help solve technical challenges in development.

2.Complete development kit and documentation

Provides core board, evaluation board, detailed hardware design guide, software API interface description and algorithm debugging tools, greatly reducing your research and development threshold and cycle.

3.Strict testing and quality assurance

We have a professional reliability testing environment and conduct vibration, shock, high and low temperature and EMC tests on the controller to ensure long-term stable operation of the product in complex outdoor environments.

 

Parameter

 

Patrol Robot Controller PCBA-----(XLJ001)


Operating Voltage

24VDC

V


Operating Current

1A

A


Working temperature

-20~+60

 


Working life

50000

H


Communication Protocol

WIFI/BT

 


Structural appearance

100*100*44mm

 

Conformal Coating

Moisture proof , waterproof

 


Function characteristics

1. Automatic route planning
2. Automatic charging
3. 7 * 24H uninterrupted work
4. High definition monitoring AI recognition, detection, and alarm
5. 3-meter long-distance voice conversation
6. Intelligent APP control, planning, and management

 


Application scenarios

Courtyard, garden, rooftop

 


Regional certification

CE RoHS REACH FCC UL ETL PSE RCM UKCA  

 

Why Choose Us

 

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Quality ,Production Equipment &Test/Packaging Capabilities :

 

The company has ISO19001, ISO14001, China National High-tech Enterprise, China National Specialty New Enterprise qualifications; it has 30+ patents; the company's products comply with certifications from various countries around the world, such as: UL, CE, FCCID, IC, CB, ETL, ROHS, REACH, CP65; The company's products are exported to various large supermarkets in North America and Europe, such as: The homedepot, LOWE'S, Walmart, IKEA, Amazon, Costco.

DIP Equipment:

Reflow peak soldering machines: 8 units

Panasonic RL 132 vertical plug‑in machine: 1 unit

Panasonic AVK horizontal plug‑in machine: 1 unit

Daily capacity: 50,000 units/day

Monthly capacity: 1.2 million units/month

Assembly, Test & Packaging Lines:

Assembly/test/packaging lines: 8 lines

PCBA/module test lines: 10 lines (for Wi‑Fi/BT/IR/sensor modules)

Wireless test equipment: 50 units (IQ series and CMW series)

Through fully in‑house production and strict testing, we ensure consistent quality for every built-in ceiling fan remote control. Whether you need standard wholesale products or customized PCBA, our factory‑direct advantages deliver reliable, cost‑effective controller solutions.

Welcome to visit our factory and discuss wholesale cooperation or customization development.

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R&D Team & Testing Center:

 

Team size: 50+ R&D and related staff. 70% are senior engineers with over 10 years of experience, covering hardware, RF, embedded software, cloud platform, and APP development.

Key positions: 1 ID engineer, 1 structural engineer, 8 hardware engineers, 2 RF engineers, 10 embedded software engineers, 3 cloud & APP engineers, 8 test engineers, 2 design quality engineers, 4 project managers, 3 product managers.

R&D assets: Fixed assets of R&D equipment exceed USD 2 million.

Testing center: Shenzhen R&D and Testing Center covers 2,000 sqm, equipped with a complete range of testing equipment and professional testers. It includes dedicated labs: Hardware Single Board Testing, RF Testing, Environmental Reliability Testing, Temperature Rise Testing, Functional Testing, Mechanical Reliability Testing, Packaging Reliability Testing, Optical Testing, Noise Reduction Testing, Safety Compliance Testing, EMC Testing, and Aging Testing.

With this complete R&D and testing system, we can quickly respond to customization requests and ensure every built-in ceiling fan remote control is fully validated before wholesale shipment.

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Manufacturing Facility & Production Capacity:

 

Factory park: Located in Tangxia, Dongguan, Guangdong, China. The industrial park covers 20,000 sqm, with a factory building area of 40,000 sqm, a production office building of 4,000 sqm, and canteen & accommodation of 5,000 sqm.

Production lines: 15 high‑speed dual‑track SMT lines, 6 DIP lines, 2 auto‑insertion lines, 6 single‑board PCBA test lines, and 6 assembly/test/packaging lines.

Capacity: Monthly PCBA capacity of 1 million units; monthly finished product (assembly & test) capacity of 800,000 units.

Manufacturing equipment assets: Fixed assets exceed USD 7 million.

As a direct factory, we guarantee stable lead times for wholesale customers and support flexible scheduling for small to medium customization orders.

 

 

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